EngineeringDiscuss a project
Design · Simulation · Integration
Engineering for industrial induction systems
HBB Induction combines electromagnetic, thermal, electrical and mechanical design into one robust system for new plants, retrofits and process optimisation.
01
From process data to a plant concept
Design starts with the material and the required process. Dimensions, target temperature, cycle time, melting rate, operating mode and existing infrastructure define power, frequency, inductor geometry, cooling and control.
For retrofit projects, the grid connection, transformer, furnace, resonant circuit, cooling and automation are assessed as one system.
- Feasibility and concept studies
- Energy and power balance
- Interface and safety concept
02
FEM simulation and validation
Electromagnetic models reveal magnetic flux density, current density, coupling and local component loading before manufacturing. Thermal models evaluate heating time, surface/core temperature and gradients.
Simulation makes alternatives comparable and supports transparent dimensioning of inductors, coils, resonant circuits and cooling systems.
- Magnetic flux density |B|
- Electrical current density |J|
- Temperature distribution
03
Integration and commissioning
HBB Induction coordinates the converter, transformer, capacitor bank, furnace or inductor, cooling plant, PLC, HMI and production interfaces.
Commissioning includes functional and protection tests, power and frequency tuning and optimisation under production conditions.
- Electrical engineering
- FAT, SAT and commissioning
- Process optimisation
Simulations
Complete overview of FEM and thermal simulations.
All simulation images are shown here and can be opened at full size for detailed technical inspection.
HBB Induction
Secure the technical basis of your project
Send us material, dimensions, power, frequency, cycle time and available plant data. We will structure the next engineering steps.
HBB Induction EngineeringContactinfo@hbb-induction.com