Converter technology for industrial induction systems

HBB Induction dimensions the power supply from the plant grid to the induction load, including transformer, rectifier, DC link, power stage, capacitor bank, cooling and control.

Interior of an industrial induction converter with power electronics and cooling
HBB Induction · Power electronics · Resonant circuit · Control
01IGBT and thyristor converters
02Direct converters
03Resonant circuit and matching
01

Topology matched to power and frequency

Large low-frequency melting systems have different requirements from medium- or high-frequency heating processes. Power, frequency range, load dynamics and grid structure determine the topology.

Solutions include IGBT/MOSFET bridges, thyristor converters, direct converters and multi-output concepts.

  • 50 Hz to high frequency
  • Series and parallel resonance
  • Single and multiple outputs
02

Grid, rectifier and DC link

Transformer, phase shift, rectifier, reactor, capacitors and pre-charge are dimensioned for load steps and continuous duty.

Ripple and thermal loading define the DC-link components and protection.

  • 6- and 12-pulse concepts
  • DC-link capacitance and reactor
  • Pre-charge and protection
03

Resonant circuit, cooling and control

Converter, matching transformer, capacitor bank, conductors and load form one electrical system. Resonance, phase angle, impedance and quality factor must remain within safe limits.

Digital control, PLC/HMI, Profinet, trends and event recording support transparent operation and diagnosis.

  • Capacitor bank and matching
  • Power/current/frequency control
  • Diagnostics and protection

Evaluate converter and load together

Provide grid voltage, power, output voltage, frequency range, load data and existing resonant-circuit components.

HBB Induction EngineeringContactinfo@hbb-induction.com